Closed End Caps
Digitized with special capping stitches so EVA foam stays completely hidden inside the satin columns.
Raised 3D Foam Specialist
3D Puff Foam Embroidery Digitizing
Master 3D foam puff embroidery digitizing. We build capped satin ends, heavy underlay fences, and double-density top stitches to cut through EVA foam cleanly on hats and apparel.
⚡ 24–48h Turnaround🧵 100% Manual Digitizing✓ Zero Stitch Count Surcharges
Why choose our 3D Puff Embroidery Digitizing Service
Perforation Stitching
High-density edge needle points that cleanly perforate the foam for effortless post-sew tearing.
24–48h Turnaround
Delivered fast with clear foam density instructions starting at $5.99 flat.
Supported & Calibrated Machine Brands:
- Tajima
- Ricoma
- Barudan
- Brother Multi-Needle
- Melco
Transparent Pricing by Design Size
Measure the longest side. No hidden fees, no quote wait times.
Up to 5"
$5.99
flat rate
Logos, pockets, and most shirt designs
This is our most common size.
5" – 8"
$7.99
flat rate
Hats, larger logos, and youth sizes
A little bigger, still a simple price.
8" – 12"
$9.99
flat rate
Jacket backs, bags, and bigger pieces
This is our largest size — and our highest price.
Frequently Asked Questions
What foam thickness is this digitized for?
Our 3D puff files are optimized for standard 2mm to 3mm high-density embroidery EVA foam.
Can I combine 3D puff with flat embroidery?
Yes! We sequence the flat embroidery elements to sew first, followed by a stop command for foam placement, and finally the 3D puff satin stitching.